Well, the newly rebuilt 1998 LS1 and transmission are installed and working great! A little bit more fine tuning by the master programmer will be needed to finish it up.
I installed the Auburn limited slip diff this after afternoon. Found out I have 3.42 gears. 12 pinion and 41 ring gear teeth.
I started out with a 1998 PCM and harness. I sold the 1998 PCM and got a 2002 PCM from Allen. I repinned the 1998 harness as a 2002 harness.
There now resides in the transmission a Kevlar band, Kolene steels, Red Alto clutches and 9 clutch OD pack. The Transgo 4L60E-HD2 kit is fully installed with the .500 boost valve and clutch apply springs from the kit. There are now 2nd and 4th gear apply pistons from Superior and PATCO installed. All the plastic pistons have been removed and replaced with pinless accumulator pistons. The Precision Industries Vigilante 3600 torque convertor is HOT!! When I get on it the transmission acts like I have a stick shift and have side stepped the clutch.
The engine has rebuilt heads, Comp cam, 7.400 Comp pushrods, Manley dual springs with titanium retainers good to .650 lift, ARP rod bolts, LS2 20% larger volume oil pump, LS2 complete timing chain and sprockets, the crank was ground -.010 mains and -.020 rods. Stock pistons that were glass beaded were re-installed with the 100,000+ mile rings since everything was in perfect condition in the cylinders. I am using the stock F-body manifolds. For the intake I have a 90 degree silicone elbow to MAF to 3.5 tube to K&N filter mounted next to the fender. I mounted the air temp sensor by drilling a hole in the aluminum tube and putting a rubber wire hole grommet the appropriate size for the sensor.
I installed the 2005 electric fans and used the wiring diagram I posted earlier. It's working really sweet. I need a little sheet metal work done to mount the fans in permanently since there are no mounts to clip the lower section of the fans into the clips. The top mount to hold the new 34" radiator and electric fans also needs to be fabricated. The new radiator has fittings for an additional cooler on the driver side.
Next on the to-do list is to install the NX nitrous kit. I am thinking of going straight to the 150 HP pills. I am hoping that has me at 600 hp at the crank but that might just be wishful thinking.
The truck came equipped with a Gibson mandrel bent exhaust system. I had a muffler shop build a y-pipe. It looks a little cheesy but it works for now. It's 2.5" tubing both sides and merged by cutting out the area it met up with and then welding it together.
All I have to say right now is WHEW!!!!! It took a while but the results are worth the time and effort. The family has suffered but they know my pains and anguish after the other truck being stolen and that I would never be happy with the stock 1993 drivetrain.